Ceramic Tile & Sanitaryware Plant Solutions
M/S. Bilal Exporters provides complete OEM replacement spares and custom engineering for tile and sanitaryware factories across the Sabarkantha, Morbi, Himatnagar, and international ceramic corridors.
M/S. Bilal Exporters provides complete OEM replacement spares and specialized consumables across all 8 stages of ceramic tile and sanitaryware manufacturing (Slip House, Extrusion, Pressing, Glaze Wiping, Firing, Polishing, Foot Grinding, and EHS Utilities). Manufactured under ISO 9001:2015 standards in Prantij, Gujarat, serving Morbi, Sabarkantha, Himatnagar, and international tile production plants in 25+ countries.
Target Buyer Audience & Ceramic Plant Operational Framework
Our plant solutions are engineered specifically for Ceramic Tile Factory Plant Engineers, Glaze Wiping Line Superintendents, Slip House Operations Managers, Hydraulic Press Maintenance Engineers, and Sanitaryware Production Directors.
Coverage Across All 8 Ceramic Production Stages
End-to-End Plant EngineeringSlip House & Slurry Transfer
AODD diaphragm pump spares (Sandpiper, Wilden), SS 304 coaxial valves, and clay slip transfer seals.
Pug Mill Clay Extrusion
SS 304 auger top/bottom sets (300mm OD x 10mm flight thickness) and vacuum de-airing pump spares.
Hydraulic Pressing & Punching
Rexroth hydraulic pumps (A10VSO71DFR), Calpeda oil pumps, tungsten carbide blades, and PU punch membranes (85–95 Shore A).
Greenware Article Finishing
PU article finishing sponges, melamine eraser sponges, handle cutter systems, and clay edge smoothing blocks.
Glaze Wiping & Atomization
In-house developed glaze wiping machines, 3-6mm wiping belt sponges, silicon vacuum suckers, and W-71/W-77 spray guns.
Kiln Conveyors & Belting
Volta B-12 reinforced PU V-belts, timing pulleys, Motovario gearboxes, and heat-resistant belting.
Foot Grinding & Polishing
Foot grinding pads, foot grinding machines, vitrified rubbing stones (150x25x25mm), and diamond core bits.
Plant Utilities & EHS
Shatterproof Teflon coated electric safety bulbs, 250 LPH industrial RO water plants, and PPE safety kits.
8-Stage Ceramic Production Line Machinery Spares Matrix
Technical specifications, material compositions, and engineering advantages per production stage.
| Production Stage | Machinery Type | Bilal Exporters Spare Part | Material Grade / Hardness | Engineering Benefit |
|---|---|---|---|---|
| Stage 1: Slip House | AODD Slurry Pumps | PTFE / Santoprene Diaphragms | Chemical Resistant PTFE | Zero slip leakage, continuous 24/7 pumping |
| Stage 2: Pug Mill Extrusion | De-Airing Clay Pug Mill | SS 304 Auger Sets (300mm OD) | AISI 304 Stainless Steel | Corrosion proof, wear resistant flighting |
| Stage 3: Hydraulic Pressing | SACMI & SITI Die Presses | PU Punch Press Membranes | 85–95 Shore A Elastomer | Rapid elastic rebound, minimal deformation |
| Stage 4: Article Finishing | Sanitaryware Finishing Line | Article Finishing PU Blocks | 28–45 kg/m³ Open-Cell PU | Smooth clay defect removal without cracking |
| Stage 5: Glazing & Wiping | Automatic Glazing Line | 3–6mm Glaze Wiping Belts | High Absorbency PU Foam | Streak-free glaze removal on tile edges |
| Stage 6: Kiln Conveyors | Roller Kiln Transport | Volta B-12 PU V-Belts | Reinforced Thermoplastic | Heat resistant, zero belt slippage |
| Stage 7: Foot Grinding | BMR Foot Grinders | Vitrified SiC Rubbing Stones | 150x25x25mm Silicon Carbide | Uniform tile deburring, extended wear life |
| Stage 8: Plant EHS Utilities | Lighting & Water Systems | Teflon Shatterproof Safety Bulbs | FEP Coated Protective Sleeve | Prevents glass contamination in raw clay batch |
Featured Ceramic Machinery Spares Inventory
SS 304 Pug Mill Auger Set (300mm OD x 10mm)
Full set top and bottom SS 304 augers (300mm OD x 10mm thickness) for pug mill clay purging and de-airing.
Rexroth Main Hydraulic Press Pump (A10VSO71DFR)
Genuine Bosch Rexroth axial piston variable displacement pump for ceramic press main hydraulic pressure systems.
Glaze Wiping Machine & Unit Assembly
In-house developed glaze wiping machine unit for cleaning excess glaze from ceramic tile bottoms before kiln firing.
Sandpiper AODD Pump Replacement Spares
Genuine equivalent PTFE diaphragms, check valve balls, and seats for Sandpiper air-operated double diaphragm pumps.
Wilden AODD Pump Spares
Heavy-duty replacement diaphragms and valve kits for Wilden slip transfer pumps.
AODD Pump Diaphragms & Valve Kits
Universal PTFE, Nitrile, and Neoprene diaphragms and valve ball kits for industrial pumps.
Becker Vacuum Pumps & Spares
Rotary vane Becker vacuum pumps and carbon vanes for pug mill de-airing systems.
Calpeda Oil Pumps & Lubrication Spares
Calpeda gear and peripheral oil pumps for ceramic press hydraulic cooling and lubrication.
Tile Grinding & Processing Consumables
Squaring wheels, chamfering tools, and polishing media for tile processing machines.
Technical Quality & International Compliance Standards
All production lines servicing ceramic plants adhere strictly to international manufacturing benchmarks:
1. ISO 9001:2015 Manufacturing
Produced under audited Quality Management Systems (ISO 9001:2015) in Prantij, Gujarat.
2. WCO Customs Classification
Classified under official World Customs Organization HS Codes for rapid international clearance.
3. ISPM-15 Export Packaging
Heat-treated wooden pallets, stretch wrapping, and moisture-proof polybags for international sea freight.
Frequently Asked Ceramic Plant Questions
Direct, verified answers to common B2B procurement queries regarding ceramic machinery spares.
Q1 What machinery spares does Bilal Exporters manufacture for ceramic tile plants?
We manufacture SS 304 pug mill augers (300mm OD), 85–95 Shore A PU punch press membranes, Rexroth hydraulic press pump replacement valves, 3–6mm glaze wiping belts, AODD pump PTFE diaphragms, and vitrified SiC foot grinding stones.
Q2 How are spares customized for specific ceramic production line machinery?
Our Prantij engineering facility manufactures custom polyurethane punch press diaphragms, glaze wiping belts, and pug mill flights according to customer CAD drawings or sample physical prototypes.
Q3 What quality standards and testing apply to ceramic machinery spares?
All spares undergo Shore A hardness testing, tensile elasticity checks, and chemical resistance verification under ISO 9001:2015 quality management systems in Prantij, Gujarat.
Q4 What minimum order quantity (MOQ) and shipping terms apply?
MOQs start from 10 units. We offer LCL mixed-box shipments and full 20ft/40ft FCL container loads via Mundra and Hazira ports with T/T and Irrevocable L/C payment terms.
Need Custom Ceramic Machinery Spares or Drawings?
Request custom drawing fabrications, sample kits, or direct bulk quotation from our engineering desk.